Unraid USB boot issue, Creat a new one with same config

 4gb stick. 

Started kernel panicking with read errors on boot.

I copied over all files from 'flaky' stick for a backup and I had a backup 2 days prior as well. I keep 3-4 backups in the cloud.

formatted stick 2-3 times no issues. Full format.

FAT32, 4096 sector size. UNRAID as volume name

downloaded unraid zip. MD5 checks.

copied files over.

ran makebootable bat file as administrator.

deleted /config folder.

copied /config folder from flaky copy over to re-imaged stick. working.

Conclusion: just had a small error I guess since full formats went fine. (Not 'Quick' in Windows).